Engineering Mechanics Corporation of Columbus
Dr. Sureshkumar Kalyanam
Research Engineer
E-mail: sureshk@emc-sq.com
614-459-3200
Education

Ph.D., Aeronautics and Astronautics, Purdue University (2004)
M.E., Mechanical Engineering, Indian Institute of Science, Bangalore, India (1998)
B.E., Mechanical Engineering, National Institute of Technology Karnataka, India (1995)

Areas of Expertise

  • Computational and experimental fracture mechanics
  • Development of Material Models to characterize the behavior of materials
  • Effect of material nonlinearity and environment on fracture and failure
  • Experimental design
  • Development of FEA methods to model material and geometric nonlinearities
  • Modeling of contact problems

Technical Qualifications

  • Fracture Specimen Testing
    Conducted various fracture tests, namely, CTOA test, J-R test, CTOD test, and SENT test for various metals and welds. Analysis of experiments for obtaining nonlinear fracture mechanics material parameters.

  • Delamination Fracture in Advanced Al-Li Alloys
    Dr. Kalyanam coordinated the efforts for the development of a delamination criterion from experimental analysis and numerical modeling. Incorporated the Yld2004-18p Barlat anisotropic plasticity model (ABAQUS-UMAT from ALCOA Technical Center, Pittsburgh, USA) into the WARP3D FEA research code. He characterized the effects of a delamination crack on the local deformation, stresses, strains, and fracture toughness. He also coordinated the efforts for modeling at the meso-scale to identify the effects of grain microstructure on delamination crack initiation and growth.

  • Ductile Fracture in Metallic Alloys at Elevated Temperatures
    Experimental setup to test fracture specimens and measure the Crack Tip Opening Angle (CTOA) during crack growth at various temperatures (RT to 600 0C) for steel and aluminum alloys was developed by Dr. Kalyanam. CTOA was applied to predict the crack growth and failure in ductile materials. Numerical simulations that use the CTOA - crack growth curves in conjunction with ABAQUS was conducted to simulate the deformation in thin-walled cylinders subjected to internal pressures and to predict the burst pressures.

  • Fracture of Piezoelectric Materials
    Dr. Kalyanam developed an ABAQUS - UEL to model the electrical permeability of a dielectric medium, present in the crack cavity of a piezoelectric fracture specimen during experimentation. A gradual polarization switching (GPS) material model was formulated to capture the nonlinear polarization switching behavior exhibited by polycrystalline piezoceramics. GPS material model is incorporated in a numerical code to work in conjunction with ABAQUS to analyze piezoceramics under biaxial electromechanical loads and the fracture behavior piezoceramics. Developed an experimental setup for observing the evolution of domain switching in single crystal piezoelectric materials subjected to electrical loads.

  • Modeling of Contact Problems
    A finite deformation solution algorithm for contact problems using a planar three node gap element technique was implemented by Dr. Kalyanam in FEAP. The algorithm is capable of analyzing planar frictionless, sticking and sliding frictional contact problems. The gap element was used to analyze static and dynamic contact problems.

  • Manufacture of Hydraulic Cylinders
    Dr. Kalyanam worked as a lead engineer for verification of drawings, process layouts and planning of the production of hydraulic cylinders for fork lifts. He led the efforts for improving the production process plans to achieve the required quality standards.

Professional Affiliations

  • American Society of Mechanical Engineers
  • American Society of Biomechanics

Prior Professional Experience

Prior to joining the Engineering Mechanics Corporation of Columbus in October 2009, Dr. Kalyanam was a Postdoctoral Researcher in the Department of Industrial, Welding and Systems Engineering at The Ohio State University from Feb. to Sept., 2009 and worked in the area of fracture testing and modeling for weld materials.

Dr. Kalyanam worked from 2006 to 2008 at a Visiting Research Assistant Professor in the Bioengineering Dept. at the University of Illinois at Urbana-Champaign in the area of poro-viscoelastic characterization and modeling of soft-tissues and hydrogels for bioimaging applications. Dr. Kalyanam was a Post-doctoral Researcher at the Computational Fracture Mechanics Group at the University of Illinois from 2005 to 2006 and conducted research in the area of delamination fracture in advanced Al-Li alloys.

He was a Research Assistant in the McDonnell Douglas Composite Materials Lab. from 1998 to 2004, where he worked on the testing, analysis and characterization of the mechanical behavior of materials - metallic alloys, piezoceramics, single crystals and composites.

Major Publications

Dr. Kalyanam has 20 technical publications and reports in the areas of fracture and failure of materials, development of finite element modeling methodologies, FEA for prediction of the effects of material nonlinearity and environment, and development of experimental protocols combined with numerical methodologies for characterizing the mechanics of material behavior. He is a reviewer for several international journals, which include Engineering Fracture Mechanics, Smart Materials and Structures, Indian Journal of Engineering and Material Sciences.

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